Aeva Selected by World’s Largest Commercial Aircraft Manufacturer

Aeva announced that it has been selected by Airbus UpNext, a wholly-owned Airbus subsidiary created to explore innovative technologies, to supply its cutting-edge 4D LiDAR technology for the Optimate smart automation demonstrator.

Aeva’s unique 4D LiDAR technology uses Frequency Modulated Continuous Wave (FMCW) sensing to simultaneously detect precise distance and velocity for each point in a scene — a major advancement over traditional LiDAR systems. Its ability to deliver high-resolution data at long ranges of up to 500 meters makes it ideally suited for the complex and dynamic environments of airports, including runways and taxiways.

Optimate is an innovative project that aims to assist pilots in their mission and to support their decision-making. In this frame, several sensor technologies including multiple Aeva 4D LIDAR are tested on an Airbus A350-1000 flight test aircraft and on an electrical truck during hundreds of hours in taxi operation at Toulouse-Blagnac airport and a more complex international airport.

“Airbus has a proven history of innovation and introducing next-generation technologies to the air transportation industry at scale,” said Soroush Salehian, co-founder and CEO at Aeva. “This collaboration is a tremendous opportunity to showcase the transformative potential of Aeva’s 4D LiDAR technology in the aviation industry. We’re excited to support the Optimate team in their smart automation technologies exploration.”

Acron Aviation’s ADS-B In Solution Boosts Safety, Saves Fuel, Says FAA Study

Following compelling FAA findings from an Automatic Dependent Surveillance–Broadcast (ADS-B) In operational evaluation at Dallas Fort Worth Airport (DFW) , Acron Aviation is showcasing its proven SafeRoute+ retrofit ADS-B In solution. This upgrade enhances flight safety, cuts fuel burn and streamlines operations, without the need for costly hardware overhauls.

The National Airspace System faces increasing pressure to improve operational and environmental efficiency. SafeRoute+ offers airlines a powerful, proven upgrade. Installed as a software enhancement to existing T3CAS or TCAS 3000SP systems, it integrates smoothly with standard cockpit interfaces and adds advanced display options via the new ADS-B Guidance Display (AGD).

“SafeRoute+ gives pilots a real-time, forward-looking view of traffic up to 180 nautical miles out,” said Chris Polynin, director of product development at Acron Aviation. “It’s a major leap in both safety and efficiency.”

SafeRoute+ includes a suite of certified ADS-B In applications:

  • Enhanced Airborne Traffic Awareness (AIRB): Displays position, speed, and direction of nearby aircraft for better visual tracking and improved situational awareness.
  • Interval Management Spacing (IMS): Increases precision of enroute spacing, resulting in less vectoring, less fuel burn and less emissions, all while increasing airspace capacity.
  • CDTI-Assisted Visual Separation (CAVS/CAS): Enables optimum arrival spacing for higher runway throughput, even in reduced visibility conditions.
  • In-Trail Procedures (ITP): Allows oceanic aircraft to make beneficial altitude changes, which save fuel and reduce emissions. 

Results in the Real World

In a recent FAA evaluation with American Airlines’ A321 fleet at Dallas-Fort Worth (DFW), SafeRoute+ operations delivered impressive results:

  • 0.6 NM and 20-second average reduction in flight distance and time during arrival.
  • 12-second reduction between arrivals, adding four to five extra landings per runway, per hour.
  • Significant fuel and emissions savings.
  • Pilots reported significant boost in situational awareness, thanks to the intuitive traffic displays and improved collaboration with air traffic control.

“If all American Airlines’ A321 arrivals into DFW had conducted CAS operations, the total projected benefit during the evaluation would have been approximately 15 million lbs of fuel savings, valued at $9.7 million, and a reduction of 22k tons of CO2 just at DFW.” – FAA Benefit Report.

SafeRoute+ is available for commercial airline retrofit programs, offering a fast track to safer, more efficient operations without major avionics changes.

Aireon Announces Partnership with Thales to Advance Strategic Air Traffic Flow Management

Aireon announced a new partnership with Thales to accelerate innovation in strategic air traffic flow management, addressing the growing global demand and complexity in airspace operations.

This collaboration, announced during Airspace World 2025 in Lisbon, brings together the AireonFLOW air traffic management data stream with Thales’ TopSky – Flow Manager. The partnership aims to deliver optimized air traffic flow solutions that reduce congestion, enhance predictability, and support more sustainable flight operations for Air Navigation Service Providers (ANSP), airlines and airports.

Both Aireon and Thales share a commitment to supporting the airspace management sector as it faces increasing traffic volumes and operational complexities. By leveraging their complementary digital technologies, the two companies will offer a cybersecured information sharing platform designed to enhance predictability and ensure continuity of air traffic services.

By integrating Thales’ Topsky Flow Manager with AireonFLOW, the two companies will provide unmatched accuracy in demand forecasting and flight trajectory prediction. This will enable smarter flow regulation decisions, strategic resolution of congestion across and within Flight Information Regions (FIR), and scalable cost savings beyond fuel efficiency improvements.

Aireon and Thales will also offer a secure information-sharing platform that enhances situational awareness during disruptions caused by weather, technical issues, or other events. This shared common operational picture will empower stakeholders to make informed decisions, coordinate contingency plans, and minimize operational impacts on passengers.

Additionally, the partnership will foster collaborative use communities of ANSPs and airlines to co-develop solutions using real-life scenarios and “what-if” testing in a safe environment. This approach supports cost-effective technology acquisition and cooperation across the aviation ecosystem.

This partnership builds on Aireon and Thales’s ongoing commitment to transforming global aviation safety and efficiency through innovative space-based surveillance technologies and reflects their shared vision for a seamless, collaborative, and sustainable global airspace.

“AireonFLOW offers best-in-class data to ANSPs to better manage their airspaces, providing a single-source of reliable and position data that extends well beyond any one FIR. We look forward to our continued collaboration with Thales to provide the most advanced ATFM services aimed at creating the aviation environment of the future,” said Peter Cabooter, executive vice president, customer affairs, Aireon.  

Working with a range of partners allows us to offer the most comprehensive, reliable, and innovative solutions to the air traffic management sector. Partnerships like these are crucial for the industry to thrive. By collaborating closely with Aireon, we can immediately deliver practical, forward-looking solutions that address growing air traffic demand, enhance safety, and support more sustainable transport options for the future,” Jeremy Hooper, vice president air traffic control segment at Thales.

Muirhead Avionics/AMETEK MRO Supports New Initiative with The Royal Mint to Extract Gold from e-Waste

Muirhead Avionics/AMETEK MRO is the first specialist avionics MRO business to trade with The Royal Mint’s new factory that has been set up to extract precious metals from circuit boards. On average, Muirhead Avionics near London, generates around 100kg of e-waste per month and this now goes to The Royal Mint in Llantrisant, South Wales, for processing.

David Bentley, divisional vice president at Muirhead Avionics, says the Company has a strong focus
on sustainable practices and when it moved into its new facility some 18 months ago, an energy neutral system to minimize the organization’s carbon footprint was established from the outset. “Finding an innovative, viable and practical way to recycle our waste circuit boards has always been high on our list of priorities. So, we are delighted to partner with The Royal Mint, Britain’s oldest company with a history spanning more than 1,100 years, and the original maker of UK coin,” he says.

Globally, a record 62 million tonnes of e-waste was produced in 2022, up 82% from 2010 and this is
set to rise another 32% to 82 million tonnes in 2030. “If we can play our part and help preserve rare
and precious metals for future generations but reducing dependence on traditional mining and encouraging more sustainable practices, then in our small way we are demonstrating to the aviation
industry that there are innovative solutions out there if you look for them,” enthuses Bentley. The Royal Mint’s 3,700 square meter facility uses world-first patented chemistry from Canadian clean tech company Excir. This extracts gold from printed circuit boards (PCBs) found in everyday items, such as TVs, laptops and mobile phones, in minutes. Excir’s chemistry works at room temperature, creating a more energy efficient and cost-effective method of gold recovery.

The boards go through several processes to be reverse engineered, and the different materials are separated into groups. The gold-rich components are then sent to the chemical processing line, where gold is extracted from the circuit boards within minutes via a liquid process called leaching. The
leached gold is then removed from the liquid solution via precipitation and filtration. These processes
produce a gold powder, which is further refined and melted in a furnace at approximately 1100
degrees Celsius, to create an ingot with a purity of 999.9.

The Royal Mint’s facility has the capacity to process up to 4,000 tonnes of circuit boards per year,
recovering gold and other precious metals such as copper, silver and palladium.

“The amount of gold, platinum and silver within avionics equipment has increased with technology
advances due to the superior conductive and corrosion resistant properties,” continues Bentley. “The
process with The Royal Mint was easy to set up and manage. We let them know what we have by
sending photographs and weights, and they collect the batch of circuit boards and attached accessories such as connectors and heat sinks from all of our scrap units and replaced components.”

Bentley goes on to say that this innovative activity complements the Muirhead Avionics’ sustainability program at the new facility near Heathrow Airport. It forms part of a continuously evolving range of initiatives which includes solar panels, green living walls, electric vehicle chargers, smart lighting and electronic insulating blinds on the windows.

Aireon Introduces Product Family to Identify and Mitigate the Impact of Jamming and Spoofing in Aviation

Aireon is introducing AireonVECTOR, a suite of tools and resources designed to help aviation stakeholders stay apprised in real-time of changes in the GPS signal reliability.

AireonVECTOR (Validation & Enhanced Calculation of Tactical Operational Routing) leverages Aireon’s global, real-time, space-based automatic dependent surveillance-broadcast (ADS-B) data and the precision of its advanced Iridium satellite backbone, to pinpoint the location of the aircraft independent of the onboard GPS.  Using our proprietary algorithm, VECTOR provides a validated, independent source of aircraft position data for enhanced operational and safety awareness.

The Aireon algorithm uses a ground-breaking analytical technique to calculate a “reference position” based on Time Difference of Arrival (TDOA) and independent kinematic modeling. Under normal conditions, this reference position aligns with the ADS-B transmitted position. However, in cases of single interference and spoofing, Aireon can detect real-time divergence between the reference and reported positions, providing an immediate indicator of degraded GPS integrity.

With that methodology, Aireon has developed a suite of capabilities that allow a range of aviation stakeholders – ANSPs, airlines, airports, safety organizations, defense and national intelligence agencies, and others — to access the data in the way and timing that suits the customers’ operational needs. From a real-time alerting framework to dashboard tools to monitor trends in a region to streaming data to fill in gaps in routes, AireonVECTOR has a solution to fit.

“GPS interference has become a significant concern for the aviation industry, driven by the rise of geopolitical tensions worldwide. Identifying GPS interference hotspots can provide valuable insights for aircraft operators, ANSPs, and other aviation stakeholders. AireonVECTOR offers a great deal of actionable information across the value chain to really drive safety and mitigate navigation challenges,” said Don Thoma, Aireon CEO.

As the only global provider of space-based ADS-B data, Aireon is the only company that can provide the accuracy, reliability, and consistency needed to derive these valuable operational data points.

AireonVECTOR products include:

  • AireonVECTOR Flight: A position track of an aircraft that is generated independent of a GPS signal. AireonVECTOR Flight generates a “truth position” of the aircraft that has its basis in the timing of satellite receipt of ADS-B transmissions to produce a location that is independent of GPS-reported position.
  • AireonSTREAM powered by VECTOR: Aireon VECTOR enhances AireonSTREAM by providing superior flight tracks even in the presence of high interference by combining ADS-B messages received directly via Aireon’s satellite network with AireonVECTOR’s calculated aircraft positions.
  • AireonVECTOR Monitor: Leveraging a COTS visualization tool, AireonVECTOR Monitor provides detailed, real-time airspace data for ANSPs, allowing the users to perform detailed analytics into the sources and impacts of signal interference.

“Our customers consistently tell us they need trusted, actionable intelligence on GPS spoofing and interference. With AireonVECTOR, we’ve transformed the industry’s most accurate and reliable surveillance data into a breakthrough capability — one that delivers operational insight no one else can match with the quality and assurance our customers expect,” said Chris Devlin, Aireon Vice President of Product Management and Strategy.

In the coming months, Aireon will introduce more VECTOR products to the aviation market, including a real-time alerting capability and a map visualization layer for the detailed display of GPS Interference globally via API integration.

Earlier this year, Aireon released a GPS Interference metric to its Safety Dashboard product. The Safety Dashboard GPS Interference metric analyzes the trends of Position Integrity Categories, Individual Position Checks of possible spoofing, and heat maps of both values.

A New Pathway to FAA A&P Certification

The Prescott Foundation’s Workforce Development Program, an innovative initiative offering a hands-on, alternative pathway for individuals seeking FAA Airframe and Powerplant (A&P) certification. This program is designed to open doors for those who may not be able to pursue traditional schooling, providing a paid internship and real-world experience in aircraft restoration and maintenance.

The Prescott Foundation’s Workforce Development Program introduces participants to the aviation industry through immersive, practical training. By working directly with historic warbirds and modern aircraft, interns gain vital skills that are essential not only for preserving aviation history but also for ensuring the safety of millions of air travelers every day. The program is uniquely structured to welcome individuals with little or no prior work experience, equipping them with the tools and confidence to pursue rewarding careers in aviation maintenance.

A defining feature of the program is its supportive, team-based environment, enriched by a strong veteran presence. Veterans serve as mentors and role models, helping participants develop both technical expertise and a passion for aviation. This collaborative atmosphere fosters personal growth, new career paths, and a deep appreciation for the legacy of military aviation.

Key Program Features:
• Alternative, hands-on pathway to FAA A&P certification
• Paid internship with direct experience in aircraft restoration and maintenance
• Supportive environment with strong veteran mentorship
• Opportunities for individuals without prior work experience
• Contribution to the preservation of aviation history and safety

Greene Tweed Highlights Seal-Connect Portfolio for High-Performance Electrical Connections

Greene Tweed, a manufacturer of high-performance sealing solutions and engineered components, showcases its Seal-Connect portfolio, a comprehensive range of high-performance electrical connectors engineered to meet the most demanding conditions in the energy sector. Trusted by the world’s largest oilfield service companies, Seal-Connect products provide reliable signal integrity and power transmission, even in extreme environments.

The Seal-Connect portfolio includes cutting-edge designs for drilling, completions, and production applications. With decades of research and innovation, Greene Tweed offers connectors rated up to 260°C (500°F) and 45,000 psi, ensuring unparalleled performance in high-pressure, high-temperature (HPHT) conditions. The portfolio encompasses a wide variety of solutions, including:

Single-Pin Connectors: Ideal for precise power and signal transmission.
Multi-Pin and KTK-Style Connectors: Designed for versatility in complex applications.
Rotatable and Wet Stab Connectors: Engineered for rugged environments, including submerged conditions.
Custom Solutions: Tailored to meet unique customer requirements with the support of advanced 3D modeling, rapid prototyping, and extensive testing capabilities.

At the core of Seal-Connect is Greene Tweed’s expertise in materials science. The connectors leverage proprietary materials like Arlon PEEK and Chemraz FFKM, offering superior resistance to chemicals, extreme temperatures, and mechanical stress. Each product undergoes rigorous testing at ISO-certified facilities to ensure reliability and compliance with industry standards.

Greene Tweed says its Seal-Connect portfolio stands as a testament to its dedication to advancing electrical connection technology. With a global presence and local expertise, the company continues to support industries where performance and safety are paramount.

Zimmermann Offers Compact and Modular Tool Changer

With the FZ rack magazine ZIM Rack, Zimmermann has developed a compact tool changer for its portal milling machines which can be expanded to accommodate several thousand tools. This modularity allows clients to tailor the system precisely to their production without requiring additional storage space.

Tool availability plays a major role in ensuring uninterrupted production for customers. Whether it’s a machine demanding challenging materials or very different components, the right tools must be available quickly and easily due to the high level of wear or diversity. To solve this need, Zimmermann created its own tool changer.

The basic version offers 60 positions and can be expanded in increments of 30 up to several thousand. The operating principle is independent of the number of tools. Thus, the operating personnel have enough space to change all the tools before starting work and to work with them uninterrupted until the next shift. This eliminates the need for a separate storage area.

The tools are stored horizontally in the holders and can be removed via a manipulator. Unlike a conventional chain system, not all tools are moved, but only the necessary ones. Customers can adapt the ZIM Rack to their production. Since both the machine and the changer are from the same source, Zimmermann provides better and faster support when needed.

De Havilland Canada Selects Universal Avionics InSight Display System for Dash 8 Cockpit Upgrade

Universal Avionics (UA), an Elbit Systems company, announced an agreement with De Havilland Aircraft of Canada (De Havilland Canada) to supply avionics for flight deck upgrades on the Dash 8 series 100 & 200 aircraft. De Havilland Canada, the manufacturer of the Dash 8, selected Universal Avionics InSight display system to modernize the aircraft while increasing operational efficiency and digital capabilities with connected solutions.

This upgrade brings enhancements to increase navigation capabilities, safety with improved situational awareness and connected analytics for proactive insights. Automated database delivery helps technicians save 45 minutes on aircraft updates each month, while extensive fleet and aircraft data reporting is recorded in real-time for every flight. Norwegian-based Widerøes Flyveselskap AS (Widerøe) will be the first customer for the new system, enabling its fleet of Dash-8 regional operations to continue well into the next decade. 

“The selection of InSight for yet another aircraft platform, and within the airline market, highlights the versatility of the system,” says Dror Yahav, Chief Executive Officer of Universal Avionics. “The growing adoption of this modernized flight deck across more than 10 unique platforms signifies its success as an industry standard for today’s flight operations and builds on our collaboration with other exciting De Havilland programs.”

“Partnering with Universal Avionics to upgrade our Dash 8 100 & 200 aircraft reinforces De Havilland Canada’s commitment to investing in the fleet and delivering modernized and reliable solutions to our customers. The new avionics provides a good solution to replace components difficult to replace and repair,” said Jean-Philippe Côté, Vice-President of Programs and Business Improvement at De Havilland Canada. “Their proven track record in avionics innovation and deep understanding of the complex operations of our DHC customers make them an ideal partner as we continue to enhance the performance and capability of our aircraft and is aligned with our plan to keep our fleet flying.”

Universal’s InSight flight display system installation on the Dash-8 adds five high-resolution LCD displays with improved synthetic vision and digital engine indication, replacing aging CRT equipment to remove unnecessary weight and increase available payload. Precision navigation is enabled down to RNP AR 0.1, with enhanced terrain awareness warning systems for enhanced situational awareness. Dual touchscreen controllers and KAPTURE™ recorders streamline pilot and maintenance workflows, complemented by UniLink data communications and UA FlightPartner & FlightReview applications.

Following the agreement signed earlier last year, the project is expected to be completed by early 2026. Learn more about Universal’s connected avionics for regional airlines and InSight.

Astronics to Provide Advanced Frequency Converter for NASA-Boeing X-66 Demonstrator Aircraft

Astronics Corporation announced it has been selected to provide the Frequency Converter Unit (FCU) for the NASA and Boeing Transonic Truss-Braced Wing (TTBW) X-66 aircraft demonstrator. In addition to designing the FCU, Astronics will collaborate closely with project stakeholders to support ground and flight tests, slated to start in 2028.

The FCU changes the output of the newly adapted 115VAC, 3-phase Variable Frequency Generator to 115VAC, 3-phase, constant frequency (400 Hz) for the aircraft’s main power buses. This capability enables the use of legacy onboard systems and loads that are qualified to 400Hz constant frequency power.

“Built on Astronics’ proven technology platform, the Frequency Converter Unit offers unparalleled efficiency and reliability, tailored to meet the unique demands of this groundbreaking aviation project. Being part of this collaboration with Boeing and NASA is an honor. We believe our advanced frequency conversion technology will play a critical role in the successful testing and operation of the X-66 demonstrator, helping to advance the goal of more sustainable aviation,” said Jon Neal, president of Astronics AES.

Astronics is a long-term supplier of electrical power system products to Boeing in both the commercial and defense markets. The TTBW program marks a significant milestone in the aviation industry’s pursuit of sustainability, highlighting innovative technologies that support the industry’s goal of achieving net-zero emissions by 2050.