AMADA WELD TECH EUROPE announces the DC-H3000A High Duty DC Spot Welding Power Supply for High Precision Applications

AMADA WELD TECH announced the availability of the DC-H3000A High Duty cycle, DC Spot Welding Power Supply for high precision micro-joining applications. This power supply is designed for use in the medical device industry and other applications where the highest level of accuracy, process control and traceability is required.

The switching system architecture of the DC-H3000A provides unsurpassed levels of DC current purity, with ultra-low ripple and fast loop response, which enables it to react to, and control challenging applications, achieving a stated accuracy of +/- 1% of the controlled parameter set point. The precise pulsed output delivered to the weld, is controlled in terms of either the peak voltage, current or power.
The DC-H3000A also features an exceptional user interface and system connectivity capabilities. A modern, intuitive Touch Screen display allows easy access to the weld settings, data logging and communications functionality. The DC-H3000A is equipped with USB, Ethernet, RS232 and conventional I/O communication ports for interfacing with control systems and/or capture of all welder performance data, which allows for simple automation and machine integration.

For a complete solution, the DC-H3000A can interface directly with the high-performance AMADA WELD TECH WH-L090A Linear Motor Weld Head or pneumatically driven weld heads for improved process control.

The DC-H3000A (formerly known as DC2013-T) is suited to any micro-joining application requiring a current of less than 3,000 Amps.

Ampaire Announces Firm Order for Hybrid-Electric Eco Caravan

Electric aviation company Ampaire has secured a firm order backed by deposits for five of its low-emission, nine-seat Eco Caravan aircraft, plus an option for an additional 20. The buyer is WingTips, an air mobility company operating today in California, Arizona, and Nevada. Both companies anticipate another 175 orders for the Eco Caravan as WingTips expands nationwide, plus 50 of Ampaire’s follow-on 19-seat Eco Otter aircraft.

WingTips plans to use these new aircraft on regional routes of 100 to 400 statute miles, flying mainly from convenient general aviation airports. The company uses artificial intelligence to offer individual seats to on-demand charter passengers, and advanced floating fleet algorithms to optimize fleet usage. The company also plans to offer scheduled service on higher volume routes.

“The Eco Caravan will redefine operating cost through its extreme efficiency,” said WingTips founder and CEO Mike Azzarello. “Our objective is to close the gap with the cost of driving while cutting travel time up to 75 percent. Working with Ampaire, we’ll be able to achieve this in a sustainable way. The Eco-Caravan operates within existing airport infrastructure, putting us years ahead of competitors that need major infrastructure investment in order to operate.”

“Ampaire and WingTips share a vision of reducing the cost and increasing the convenience of regional air travel while addressing a major source of harmful greenhouse gas emissions,” said Ampaire CEO Kevin Noertker. “The starting point for moving toward zero emissions is with low-emission hybrid-electric aircraft such as the Eco Caravan.” 

The Eco Caravan is Ampaire’s first commercial product. It is a Cessna Grand Caravan upgraded with a hybrid-electric propulsion system that retains the range and payload characteristics of the current Grand Caravan. The Eco Caravan can carry up to eleven passengers or 2,500 pounds of cargo. 

The aircraft uses 70 percent less fuel on short trips and 50 percent less on longer trips with corresponding emissions reductions. When using sustainable aviation fuel (SAF), emissions reduction is nearly 100 percent. Total operating cost reduction ranges from 25 to 40 percent, depending on route structure. The aircraft can operate independently of ground charging infrastructure by recharging the batteries in-flight when desired, as with hybrid-electric cars today. 

Ampaire conducted the first Eco Caravan engine runs with a preliminary drivetrain configuration in April 2022, with plans to fly the aircraft in the second half of the year. The company is working with the FAA to achieve supplemental type certificate approval in 2024. 

WingTips intends to place the aircraft into service as quickly after certification as possible, according to Azzarello. “The Eco Caravan hits a sweet spot for our operation,” he said, “driving down costs, operating at any general aviation airport, and solving passenger problems on regional legs where driving has become congested and inconvenient.” WingTips has been refining its model in busy California and Southwest markets. Its most popular flights are less than 200 miles and about an hour’s duration from cities such as San Diego, Santa Barbara, Las Vegas, and Phoenix, avoiding the large commercial airports in those areas.

ALUULA Composites is Revolutionizing the Wind Sports Sector – Your Industry Could be Next

ALUULA Composites Inc. is a new advanced materials technology firm creating the next generation of extremely strong, lightweight materials. The company’s unique patented fusion process binds outer layer films to an ultra-light and ultra-strong core, Based and manufactured in Victoria BC, ALUULA is a proven game-changer in kiteboarding performance. After three years, ALUULA is already best in class in wind sports. Now this innovative company is developing next-level materials in conjunction with top companies around the world in aerospace, outdoor gear, sailing, and defense.

ALUULA is the brainchild of British Columbia-based chemists and engineers with a passion for outdoor sports. Their initial objective was to engineer materials that would better serve kiteboarding and the quickly growing wing foiling market. Both had inherited legacy materials and seaming techniques from the sail industry. Technical advancements and material development had stalled. However surging interest in these wind sports started driving innovation and development of new materials. The weight, strength, and performance objectives were clear, but the ALUULA Composites team also understood that a next generation material would have to be tough enough to withstand harsh sun and abrasive beach environments. The challenge was on.

First introduced in 2019, ALUULA’s innovative composites quickly transformed what was possible in wind sports. Not only was it significantly lighter (around half the weight), but it was also stiffer and stronger than existing composite materials.

A kiteboarder using a lightweight ALUULA composite kite can fly in much lighter wind, while increased stiffness delivers much better performance in stronger winds. What was considered impossible before, is now possible. Recently, professional kiteboarder Giel Vlugt performed the first ever “Double Megaloop” using an ALUULA-powered kite – a manoeuvre that eluded riders for more than 15 years.

“We’ve been working closely with ALUULA Composites to launch a new generation of kites. Our team riders and customers are simply blown away by what’s now possible,” said Richard Myerscough, CEO and founder of Ocean Rodeo.

WHAT EXACTLY IS ALUULA?
ALUULA is a new class of composite materials built from components with eight times the strength- to-weight ratio of steel, and yet lighter than nylon, polyester, or aramid. ALUULA Composites have developed a patented fusion process to bind high tech fibres and technical films together without using heavy glues.

IT’S ONLY THE BEGINNING
Water-based wind sports formed the perfect proving ground for this new generation of composite materials. Now the potential of ALULLA Composites is extending far beyond kiteboarding and wing foiling into a world of new possibilities.

“We’re receiving inquiries from a variety of industries from outdoor sports to aerospace. Our ability to fuse ultralight and strong technical materials at the molecular level is generating great interest,” said ALUULA COO John Zimmerman.

ALUULA is in co-development with leaders in several industry sectors where lighter and stronger composites provide clear advantages. These efforts are driving further innovation and Intellectual Property in the material bonding sciences. Meanwhile, very promising additional cross-linking technology development continues between ALUULA and its chemistry partners.

EmpowerMX Appoints Nichols as Chief Operating Officer

Cloud-based maintenance execution, planning, and optimization software solutions provider, EmpowerMX, has appointed aviation MRO veteran, Myles Nichols, as its chief operating officer. Nichols joins EmpowerMX during a period of rapid growth, driven by the company’s expanding global client base, and launch of several new products that provide data-driven visibility and insights, address the chronic shortage of skilled labor, improve fleet utilization, and digitize and automate mission-critical maintenance workflows.

Nichols brings more than 25 years of aviation industry experience to EmpowerMX, and joins the company from MRO Holdings, one of the world’s largest and most efficient MROs, where he also served as Chief Operating Officer. During his tenure at MRO Holdings, Myles led overall operations and cross-functional teams, and also oversaw the successful implementation of EmpowerMX’s software at multiple MRO Holdings facilities. Prior to MRO Holdings, Nichols served as Managing Director of Training, MRO Operations, Inspection and Quality at American Airlines.

“I’m excited that Myles has joined EmpowerMX as our Chief Operating Officer,” said Dinakara Nagalla, CEO of EmpowerMX. “He is a well-known and respected leader in the aviation industry, and has seen firsthand how EmpowerMX’s cloud-based software reduces costs and enhances the efficiencies of aircraft maintenance.During the time when there is an industrywide desire to adapt EmpowerMX to automate maintenance function fueled by huge maintenance back log and labor shortage, Myles is uniquely qualified to oversee our new customer product implementations, customer support and success, and product support functions as the company enters a new phase of growth.”

“I’ve had a front row seat implementing and using EmpowerMX to deliver significant revenue enhancements and productivity gains to some of the world’s leading airlines and MROs,” said Nichols. “I look forward to helping EmpowerMX deliver these benefits throughout the aviation ecosystem by scaling our operations, service delivery, and product capabilities, to support our customers’ efforts and global expansion.”

Nichols will be replacing Jim Sturgis, who will be retiring and transitioning to a senior advisor role at EmpowerMX.

Jamco America Announces Decorative Branding Panels

Jamco America, an experienced interior products suppliers and turnkey aircraft interiors integrators, announced its new durable, aesthetically pleasing decorative branding panels. These panels offer airlines a cost-effective solution to update their aircraft’s forward and mid cabin areas. Branding opportunities include the use of color and embossed logos and other decorative features.

“The new Jamco decorative branding panels provide a perfect opportunity for airlines to refresh or rebrand the cabin interior,” said John Cornell, director of R&D at Jamco America. “These new panels are not only beautifully finished, but are extremely durable, which translates into a long lasting and cost-effective solution for airlines.”

Jamco America’s decorative branding panels are thermoformed and are currently being provided at the door one area and mid cabin for narrow-body single aisle aircraft.

AmP Announces Certification by Kingdom of Saudi Arabia

Arlington based aviation maintenance organization, Aviation Maintenance Professionals (AmP), received final approval from Kingdom of Saudi Arabia General Authority of Civil Aviation. This certification allows AmP to provide its full range of maintenance, repair and upgrade services to Saudi registered Gulfstream, Bombardier-Learjet, Hawker and Dassault aircraft. 

“Initially we were approached by an operator in-country to handle a few maintenance items while they completed a significant avionics upgrade,” said Brian Allen, president of AmP. “The client was pleased with our performance and suggested we apply for GACA approval in order to both oversee the remaining upgrades across their fleet and their ongoing maintenance requirements.”  

The Saudi GACA authorization is AmP’s second foreign certification having received approval from the Mexican Agencia Federal de Aviación Civil (AFAC) in 2013. “We approach expansion of our size, product offerings and market reach steadily and cautiously to insure we maintain the high levels of service upon which we built our reputation and that our clients deserve,” said Jim Balzer, COO and Accountable Manager. “With hangar space and labor availability shortages worldwide, this is an excellent time to expand our reach.” 

Digital Platform AVIATAR Now Operates Carbon-Neutral

Lufthansa Technik’s AVIATAR, a digital operations suite, now operates carbon-neutral, the company has announced. The Digital Fleet Services business segment has had this certified by standardized reporting and offsetting via the certified compensation platform SQUAKE. AVIATAR is thus a pioneer 
among digital tech ops platforms in the aviation industry as well as among Lufthansa Technik’s business segments.

At AVIATAR, the achievement of carbon neutrality is based on two pillars. On the one hand, the emissions caused by the technical cloud and office infrastructure as well as by the employees were already massively reduced in the past years. While 152 metric tons of CO2 equivalents were still emitted in 2019, this figure was almost halved in 2021, to just 77 metric tons. This corresponds to the average 
annual footprint of just seven people. The halving of emissions is all the more remarkable given the significant increase in the number of customers over the same period and a tripling of the number of 
aircraft serviced on the AVIATAR platform. AVIATAR will continue to vigorously pursue the goal of reducing its real emissions.

On the other hand, AVIATAR’s carbon footprint is already neutral today, thanks to full financial compensation of the remaining emissions through a broad portfolio of social and environmental  projects. These include, for example, the installation of wind turbines in India, reforestation of rainforest in Nicaragua, support for sustainable food production in Burundi, and the procurement of sustainable aviation fuel (SAF).

The compensation of emissions is carried out in close cooperation with SQUAKE. The IT startup, a spin-off from the Lufthansa Group’s Innovation Hub, automates the emissions accounting and enables 
AVIATAR to operate the calculated compensation exclusively via certified projects. This ensures that the emissions generated are offset in a complete, transparent and verifiable manner. In addition to the annual compensation of future emissions from now on, AVIATAR has decided to also compensate its emissions from the past three years (319 tons of CO2 equivalent) via SQUAKE.

“Of course, we are proud to be the pioneer among digital tech ops platforms in launching a carbon-neutral product,” said Philip Mende, vice president Digital Fleet Services at Lufthansa Technik. “But this
is just the start for us. On the one hand, we will continue to drive forward the real reduction of emissions in our production in a targeted manner and firmly anchor the topic of sustainability in our 
product development. On the other hand, we intend to conduct further studies in the near future in order to precisely quantify the emission savings that AVIATAR enables for our customers, for example 
by avoiding technical diversions or by optimizing aircraft performance and flight operations. Here, we expect even more impressive figures.”

achieving their sustainability goals.

HAECO Cabin Solutions’ Vector Economy Seating Selected by Air New Zealand for B787 Long-Range

HAECO Cabin Solutions has been selected to supply their Vector Economy seats for Air New Zealand’s newest long-range passenger cabins on 22 Boeing 787s. The fleet will serve international destinations for Air New Zealand’s ultra-long-haul route network.

Vector Economy’s features include a high-comfort headrest, an ergonomically sculpted seatback and cushions, an amenity stowage compartment, a 13.3-inch HD seatback video screen with Bluetooth audio, and USB-A and USB-C charging ports. Air New Zealand will offer three economy class seating options based on Vector Economy platform: Vector Economy Skycouch – convertible into a lie-flat bed, Vector Economy Stretch – increased leg room, and Vector Economy Standard – the baseline seat with a full complement of comfort enhancing features.

“We were really encouraged by HAECO in the way they approached our journey to think differently about how we could maximize the Economy customer experience,” Air New Zealand head of Aircraft Programs Kerry Reeves said. “Working virtually throughout Covid added another layer of complexity. Without being able to travel to the HAECO site to validate our ideas and concepts, we built a mock- up both at our innovation lab in New Zealand and at HAECO U.S. facility to ensure we had a common design interpretation, and nothing was lost in translation.”

Doug Rasmussen, president and group director of HAECO Cabin Solutions, said: “We are honoured to collaborate with Air New Zealand and highly value them as a strategic partner of the HAECO Group. Vector Economy hits the sweet spot of delivering on multiple goals for both the airline and its customers. Through the use of leading-edge design principles and material selection, including the use of composites and titanium, this seat achieves the dual goals of reduced weight while delivering high durability. Vector Economy also provides a new level of passenger comfort in the economy cabin through industry-leading living space and passenger focused amenities.”

Vector Economy is manufactured at HAECO Cabin Solutions’ facilities in Greensboro, North Carolina, USA.

SR Technics’ Business Development Team Adds Leonard Lump

SR Technics has added Leonard Lump to its business development team as vice president for Americas.

Leonard “Bo” Lump has over 23 years of experience as an executive in the aerospace and aviation industry having worked in the areas of aerospace design, manufacturing, and the aftermarket on both engine and airframes. Having most recently served on the executive team for ITS as the global vice president of sales and product line creating the company’s strategy and leading the organization’s global expansion on airframe and angine component support to the Airlines.

Before joining SR Technics, and prior to ITS, Lump worked for Chromalloy as the global director on their small engine market segment with the creation of the organization’s strategy and the expansion of business and development of critical engine repairs.

Lump began his career in the United States Navy and holds a Bachelor of Science Degree in communications from Northern Arizona University. He is a Certified Six Sigma Greenbelt and a LEAN Advocate.

“Business Development team is proud to have a new member for Americas as an important market and we are sure together we will pave the path of the success to spread the word on our flexible, fully customized MRO services and commitment to an outstanding customer experience,” said Caroline Vandedrinck, senior vice president, SR Technics.

Stark Takes Over as Chairman of the Executive Board of  Lufthansa Technik


As of July 1, 2022, Sören Stark has taken over as chairman of the executive board of Lufthansa Technik from Dr. Johannes Bussmann who leaves the Lufthansa Group at his own request after 23 years.

At the same time, Harald Gloy has succeeded Stark as the company’s chief operations officer. Gloy thus bears responsibility as accountable manager in accordance with EASA Part 145 and is the contact person for aviation authorities with regard to Lufthansa Technik AG’s MRO operations.

Dr. William Willms continues to serve as chief financial officer in the three-member executive board team. Stark joined Lufthansa Technik’s executive board in 2019. Previously, he was responsible in the executive board for Operations at Lufthansa Cargo for three years. He began his career at Lufthansa Technik in 2004 as managing director of Lufthansa Technik Logistik in Hamburg. From 2011 to 2016, the industrial engineer was in charge of Lufthansa Technik’s aircraft overhaul division.

With immediate effect, Harald Gloy will also head the executive board department human resources as chief human resources officer (CHRO) and labor director, which was previously part of the area of 
responsibility of Bussmann. Gloy was most recently labor director and a member of the executive board of Lufthansa Cargo being responsible for operations. Prior to that, the engineering graduate 
held various management positions at Lufthansa Technik.