Pilatus Approves Sherwin-Williams Aerospace Coatings

Sherwin-Williams Aerospace Coatings exterior systems are now qualified by international airplane manufacturer Pilatus Aircraft Ltd. With a wide variety of topcoat products and systems now approved to the Pilatus PMS0600-52-01 standard, Pilatus gains multiple options for how it can process exterior colors and design schemes on its aircraft.

Sherwin-Williams products that are now qualified for all Pilatus aircraft include:
• Chrome Hazard Free Quick Dry Epoxy Primer CM0483712
• Chrome Hazard Free Epoxy Primer/Surfacer CM0481968
• Jet Glo Express 840-Series Colors
• SKYscapes Next Generation Basecoat Solid Colors
• SKYscapes Next Generation Basecoat Mica Colors
• Acry Glo Conventional CM0571-Series Solid Colors
• Acry Glo Conventional CM0571-Series Metallic Colors
• SKYscapes Clearcoat CM0850180

“Working closely with Pilatus to meet its stringent processing and control standards, we are excited to provide exterior coating systems that will be an integral part of their high performing aircraft,” says Pete Willman, Sherwin-Williams global senior director for Aerospace Coatings. “Today’s aviation coatings specifiers and painters rely on Sherwin-Williams to provide quality coating systems and technical support throughout the global aviation marketplace.”

Sherwin-Williams makes exterior and interior coatings that deliver custom solutions for commercial, general aviation and military aircraft, including a full range of specialized livery color options for an outstanding, durable finish. Its products and systems undergo extensive testing to demonstrate they will deliver a lasting protective coating for any aircraft in a commercial fleet or private owner and have earned numerous AMS 3095 certification and aircraft OEM approvals.


West Star Aviation Offers Support for New SB Related to Global Express Flap Drainage Issues

West Star Aviation is supporting recent Service Bulletins regarding Bombardier Global Express Flap drainage and corrosion issues. The Service Bulletins are relevant to inspection and potential repairs on the Inboard (I/B), Middle and Outboard (O/B) flap areas due to possible drainage and corrosion issues.  

West Star has completed 25 I/B Global flap repairs and 3 sets of Mid and O/Bs flaps to date. These Service Bulletins are not mandatory at this time but are recommended that they be addressed at the next scheduled maintenance event. When scheduled in conjunction with the 120 or 240-month inspections, these service bulletins do not increase downtime. However, if scheduled during the 60-month or 180-month inspection, downtime may be increased slightly if full access is required due to corrosion inside the flaps. If the flap Service Bulletins are addressed independently of any other scheduled maintenance event, operators should expect downtimes up to six weeks.

“In addressing these Service Bulletin concerns on the Global flaps, we inspect for any damage that may have been caused due to poor drainage.  If damage is found, the area is thoroughly cleaned, repaired and corrosion preventive is added to the area to reduce the possibility of recurrence,” stated Brian Bauwens, director of Bombardier Product Development (ALN). “Finally, additional drain holes are added to the area per manufacturer recommendations to complete the repair,” Bauwens continued.

Rusada Launches New Maintenance App for ENVISION

Aviation software provider, Rusada, has released a new mobile application for its Airworthiness, MRO, and Flight Operations solution ENVISION.

ENVISION Tasks enables Technicians and Engineers to efficiently conduct maintenance using a tablet device. The app streamlines the execution process by delivering all the functionality users need in one place. Assigned tasks can be viewed, actioned and signed-off from within the app, and during the

process parts and tools can be requested and any findings reported.

The new app also allows users to work offline, in both planned and unplanned scenarios. When offline working is planned, users can download a work package in advance and then perform maintenance tasks without an internet connection. When unplanned, in-progress tasks can still be executed, time booked, spares requested and many other functions, which will then sync back to the main database once a connection is restored.

The app is available on Windows 10, iOS, and Android tablets.

Jamco America Highlights Machine Shop Capabilities for Aerospace Industry

Jamco America, an aircraft interior products supplier and turnkey integrator in the aerospace industry, is highlighting its extensive machining capabilities that enable the company to meet rapid turnaround times and extensive customization needs. In addition to internal product development and fabrication projects for its aerospace customers, the Jamco America machine shop is available for contract projects from the aerospace industry.

In nearly 30 years of operation, the Jamco machine shop has expanded its capabilities from basic machining to extensive, cutting edge equipment. The shop’s capabilities include: sheet metal bending, profiling, and forming; countersinking, dimpling, riveting, and other preparations for sub-assembly; large 4-axis Horizontal milling and machining; smaller 3- and 4-axis Vertical machining; and lathe turning for round components. The large 4-axis machine centers hold 240 tools each, and are accompanied by an automated 36 pallet cell, for highly flexible, efficient milling 24/7, ensuring rapid turnaround time.

One of the shop’s most unique capabilities is delivered by its freeform CNC tube bender, installed in summer 2020. This machine forms a round tube into a unique tubing frame, and is used to produce Jamco’s industry-leading Venture business class seats with embedded aluminum edge trim. The shop also houses a digital cutter/router for composite materials, open cell core, textiles, and more. Used traditionally in the sign-making industry, Jamco has adapted this technology for aircraft seating and other innovative projects.

Thanks to its extensive machining capabilities, Jamco America says it is able to deliver products in “unrivaled rapid lead times.” This rapid turnaround enables fast-paced product development, a necessity in aerospace and other highly demanding industries. The shop’s capabilities enable Jamco to offer ultimate customizability, helping customers to differentiate their products from competitors, they say.

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About Jamco America
Jamco America, a subsidiary of Jamco Corporation in Japan, was established in 1982 as a commercial aircraft interior products and services provider. Located in Everett, WA, Jamco is considered one of the most experienced interior products suppliers and turnkey aircraft interiors integrators in the industry. Jamco has developed premium class seating for commercial aircraft, providing forward facing business class seating such as the Venture™ reverse herring-bone business class seat that is currently in service on 787 aircraft. For more information, visit jamco-america.com.

Wings of Hope Raffle Opens Tomorrow April 1 at 6:00AM Central

Wings of Hope’s annual airplane raffle will open tomorrow, Thursday, April 1, 2021 at 6:00AM Central time. Tickets will sell out quickly, as they do every year. This year, the airplane being raffled off is a 1979 Piper Warrior II.

Here are the details of the grand prize aircraft according to the organization: “This four-place plane features a newly overhauled 160-HP engine, fresh annual inspection, and IFR Garmin avionics upgrade including audio panel/intercom, GPS/NAV/COM, 2nd NAV/COM, and ADS-B In-Out transponder with weather/traffic displays. With 10 extra horsepower and improved landing gear fairings, Warrior IIs have a higher cruise speed than original Warriors. Well-maintained with tons of upgrades — newer paint, interior, windows, glareshield, new propeller, custom cabin cover, added STCs for higher gross weight and Knots 2U wing tips with recognition lights. Perfect for a student, a licensed pilot or a family.”

Other prizes include:

Second Prize: Private Pilots License or Advanced Training Scholarship

Valued at: $5,000

Third Prize: Bose A20 Aviation Headset

Valued at: $1,095

Fourth Prize: 11-inch 512 GB iPad with Wi-Fi and cellular

PLUS a one-year subscription to ForeFlight Pro-Plus

Combined Value at: $1,449

To enter go to: http://www.wingsofhope.ngo/raffle

 

 

London Ontario’s ACT to Use Augmented Reality to Deliver Composites Training

The COVID-19 global pandemic has forced many businesses to find new ways of delivering their goods and services. For London’s Advanced Composites Training (ACT), that meant developing new digital technology to provide the top-quality instruction that has made the company a global leader in composites training since 1996.

ACT’s recently-launched augmented reality training uses the Microsoft HoloLens2 and software developed by New Brunswick’s Kognitiv Spark to offer live courses to students anywhere in the world.

ACT founder, Wilson Boynton, believes his company is the first to use augmented reality to deliver intensive composites technology training for the aerospace, aviation, automotive, marine and renewable energy industries.

“This is a huge benefit to our clients who are considered essential workers worldwide, but who may not be able to come to London due to travel and quarantine restrictions,” says Boynton. “It also allows us to increase our class sizes, since physical distancing is not a factor.”

Composites are fiber-based materials – like carbon fiber – used in the construction of things like airplanes, ships, cars, and wind turbine blades. As the only privately-owned Canadian composites training institute exceeding both Transport Canada and American Federal Aviation Administration standards, ACT works with both civilian and military technicians from more than 39 countries.

ACT offers 17 courses covering all aspects of composites manufacturing and structural repair technologies. Technicians typically travel to London for intense on-site training, which combines a mix of theory and hands-on instruction.

Demand for composites training has remained strong since the beginning of the pandemic, says Boynton, prompting the decision to explore virtual training options. “Augmented reality allows us to project holograms that the instructor sees through the HoloLens,” he says. Students tune in from their laptop or other digital device. “They see exactly what the instructor sees. It’s like having someone looking through your eyes while you are doing the work,” he explains.

Reaction to ACT’s augmented reality training has been positive. “Clients are very satisfied,” says Boynton. “Students get the experience of being here, without having to travel.”

The launch of augmented reality training is the latest in a number of exciting milestones for ACT.

This February, Boynton enjoyed the thrill of watching NASA’s Perseverance rover land on Mars. Less than two years ago, he was invited to NASA’s Jet Propulsion Laboratory (JPL) to provide training in the composite materials used in its construction. “Composites made the whole thing possible,” he notes.

This April, ACT celebrates 25 years in business. The company plans to celebrate with a 25th Anniversary Virtual Open House on May 11. “People can take a virtual tour of our facility through the use of the HoloLens and learn more about our training options,” Boynton says.

While augmented reality training will continue to allow technicians from around the world to strengthen their composites knowledge without the inconvenience of travel – long after the global pandemic is over – Boynton believes it will never completely replace the in-class experience.

“Technicians are tactile learners,” he says. “Augmented reality training is an effective way to deliver the vast majority of the knowledge people need to be comfortable working with composites, but it will never completely replace hands-on learning.”

West Star Promotes Dan Sies To Falcon Supervisor

West Star Aviation announced the promotion of Dan Sies to Falcon maintenance supervisor at their East Alton, Ill. (ALN) facility.

Sies has more than 20 years of aviation experience starting with West Star in the Citation department and then transferring to Falcon in 2006 as an AMT dead for the past four years.

“Dan is an intricate part of the team and his in-depth skills will continue to add to the overall expertise West Star offers to all its customers,” said Garret Heisler, Falcon program director (ALN).

West Star Aviation specializes in the repair and maintenance of airframes, engines and APUs, avionics installations and repair, major modifications, interior refurbishment, exterior paint, accessory services and parts.

SAE International Publishes New Standard to Improve Aerospace Engine Supply Chain Quality and Control

SAE International announced today the publication of a new technical standard, SAE AS13100: AESQ Quality Management System Requirements for Aero Engine Design and Production Organizations, to simplify and harmonize the various requirements of aerospace engine manufacturers into a single set of requirements to improve understanding, efficiency and performance of aerospace engines.

“With the globalization and diversification of the aerospace industry, assuring manufacturers produce and continually improve safe, reliable products that meet or exceed customer and regulatory authority requirements is complex,” said David Alexander, director of aerospace standards at SAE International. “The AS13100 standard represents a major step forward in the harmonization of the engine manufacturer supplier requirements and provides a clear focus on defect prevention processes that will help the supply chain to achieve the goal of zero defects.”

The SAE G-22 Aerospace Engine Supplier Quality Standards Committee, in conjunction with the Aerospace Engine Supplier Quality (AESQ) Strategy Group™, a program of the SAE ITC, developed the AS13100 standard with the intent to improve the overall product quality of aerospace engines by focusing on the key systems and processes currently deterring consistent quality products. In support of the AS13100 standard, the AESQ Strategy Group also developed a series of 13 Reference Manuals that provide guidance material and additional detail on subjects to aid users with implementation.

“In total, we have engaged with over 100 subject matter experts from across our companies and the industry to create Reference Manuals that capture the current best practice on the key quality tools,” said Dr. Ian Riggs, group quality executive at Rolls-Royce Aerospace and chairman of the AESQ Strategy Group. “We will continue to engage with the industry through subject specific Communities of Practices to help develop the capability of the entire supply chain.”

To support adoption and understanding of the standard requirements, SAE and the AESQ Strategy Group are launching a professional development course, titled AS13100 Supplemental Quality Management System Req, that will provide a walkthrough of each section of the standard, providing knowledge on key concepts, background and intent, best practices and recommendations, demonstration of compliance, and reviews of guidance material. Through this self-paced course, participants can gain key insights about a common quality language, how to gain compliance to AS13100 and the business value and benefit of the standard.

“Through collaboration with the AESQ Strategy Group, the professional development course supports the intent of the AS13100 standard by helping participants assess, design and maintain the business processes to add value to their business,” Elizabeth Melville, director of learning at SAE International, said. “By enrolling in the course, participants will be able overcome the common barriers by assuring the quality of and integration of products throughout the world and at all levels within the supply chain.”

8tree’s Research Center in Germany Achieves ISO9001 Certification

“Every crisis presents an opportunity. Although the aviation sector – one of 8tree’s core markets – was adversely impacted by the COVID-19, our intention was to emerge stronger coming out of the crisis. The ISO9001 certification sends a clear message to our customers and stakeholders saying ‘8tree is still here – stronger than ever,’” says Erik Klaas, 8tree’s CTO.

8tree performs R&D, product design and manufacturing in Constance, Germany. ISO9001 certification for this site took effect on March 19th 2021.

“Alongside the adoption of 8tree’s products by major OEMs, airlines and MROs like Airbus, Delta, SIAEC and Lufthansa Technik, the independent ISO9001 certification marks another significant milestone for us. The certification emphasizes that 8tree’s products are developed and manufactured under highest quality standards,” says Arun Chhabra, 8tree’s CEO.

Turtles Fly Too Takes Turtle Rescue to the Next Level

Turtle rescue group, Turtles Fly Too has grown and expanded its efforts over the years. Founder Leslie Weinstein has made it a personal goal to help as many of the endangered sea turtles survive as possible. Starting years ago, Weinstein has grown a network of volunteer pilots who fly turtles to rehab centers, and then once rehabbed, on to the release sites best suited for them.

Every sea turtle in our oceans is endangered, experts say. This winter, hundreds of turtles became “cold stunned,” a term that describes the condition similar to human hypothermia, inn which the turtles bodies begin to shut down. If found soon enough, the turtles can be saved.

Turtles Fly Too coordinates these efforts organizing  flights to deliver the turtles to wildlife facilities that are experienced in the process of nursing the vulnerable animals back to health. Once the turtles have regained their strength and health, Turtles Fly Too jumps back into action to get them to the nearest and best place to release them back into the oceans.

On Feb. 26, a total of 36 juvenile Kemp’s ridley sea turtles, along with one Loggerhead/Kemp’s ridley hybrid turtle, were transported to Kennedy Space Coast aboard a PC12 aircraft from rehabilitation facilities in Massachusetts and New York. The turtles were carefully offloaded, packed into vehicles, driven to nearby Canaveral National Seashore and released into the Atlantic Ocean.

Multiple agencies and facilities quickly came together to form a cooperative partnership, and NASA expanded on its environmental support to the community.

The turtles were flown to the center by Turtles Fly Too,  an organization that provides air transportation when endangered species are threatened, either through a cold stun event, entanglement, or when an endangered animal is injured. Using Space Florida’s Launch and Landing Facility at Kennedy allowed for quick access to a nearby release site. General aviation pilots donated their expertise, aircraft, fuel, and labor to provide air transportation to shorten travel time and reduce stress on these endangered species.

Kemp’s ridleys are the smallest, rarest, and the world’s most endangered species of sea turtle. They grow to about two feet in length, and have an average lifespan of 50 years. They are found mostly in the Gulf Coast of Mexico and the United States, and the Atlantic coast of North America. Some have been found as far north as Nova Scotia and Newfoundland.

The Canaveral National Seashore is part of Kennedy Space Center and the Merritt Island National Wildlife Refuge. NASA acquired about 140,000 acres of land in 1962 and has partnerships with state and federal agencies that help care for the native wildlife and seashore. The arrival and release efforts were coordinated by the Florida Fish and Wildlife Conservation Commission (FWCC), National Park Service (Canaveral National Seashore), NOAA Fisheries, U.S. Fish and Wildlife Service (Merritt Island National Wildlife Refuge), Space Florida, manager of the Launch and Landing Facility, and Herndon Solutions Group.

If you or your flight department would like to volunteer to transport turtles with Turtles Fly Too, contact Leslie Weinstein at leslie@turtlesflytoo.org or Bonnie Barnes at Bonnie@turtlesflytoo.org. Tell them Aviation Maintenance Magazine sent you!